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PVA Delta-6 Conformal Coating & Dispensing System

The Delta 6 is a brand new flexible robotic conformal coating/dispensing system that is ideal for:-

  • Selective coating & Potting
  • Beading & Dispensing
  • Meter-mix dispensing applications

The Delta 6 features a robust overhead three-axis motion platform suitable for inline or batch operations.

Click for PDF:- PVA Delta 6 Datasheet

other alternatives:- PVA-650PVA350

For high speed automated solder paste dispensing see the latest i-PULSE D10

Product Description

Delta-6 – where precision drives production

While maintaining the preferred features of previous work-cells, the Delta 6 has been designed with a slimmer footprint, improved structural and gantry rigidity for robustness, and easier access.

The Delta 6 has many options and integrated features including: Robotic system repeatability of 25 microns

Patented servo-controlled optional four-axis motion featuring valve tilt and rotateDelta-6-1

Closed loop process control throughout gantry system Multiple dispensing applications or materials in one cell Onboard PC for unlimited program storage

Exclusive PathMaster® programming environment

The Delta 6 is ideal for selective conformal coating and dispensing applications that require a high level of accuracy and repeatability in moderate to high volume manufacturing environments. It is a closed-loop robotic platform featuring optical encoder feedback on all axes.

Delta Specifications

Gantry System Design

Closed loop brush-less DC servo motors with optical encoders and ball screw slides on all axes.

Work Area:- 1 Valve / Tool: 537 mm x 485 mm x 101 mm (21.14″ x 19.09″ x 4.0″)

 XYZ axis Repeatability:-  ±25 microns (±0.001″)

 Resolution:- 5 microns (0.0002″)

Maximum  Acceleration:- 1g

 Footprint:- 847 mm x 1136.9 mm x 1606 mm (33.35″ x 44.76″ x 63.23″)

 Programming  Software:- PathMaster® software with offline image import and programming capability

 

Power:                120V, 220V, 50-60 Hz               Board Handling:

Air Supply:          80 psi dry, unlubricated air           Conveyor Type:                     Flat belt or chain

  •                                                                           Min Conveyor Width:              50 mm (1.97″)
  •                                                                           Max Conveyor Width:             500 mm (19.685″)
  •                                                                           Board Clearance Topside:         55mm (2.17″)
  •                                                                           Board Clearance Underside:      60 mm (2.36″)
  •                                                                           Edge Clearance:                       4.7 mm (0.185″)

XYZ Specifications                                              Transport Height:        940mm–965mm (37″–38″)

Gantry System:    Brushless DC servo motors        Communication Protocol:        SMEMA

  •                          Precision ball screw slides

XYZ Repeatability:          ±25µ (±0.001″)

Maximum Speed (XYZ):  700mm/sec (27.6″/sec)            

Maximum Acceleration:  1g                                   Conveyor Options:  Lift and locate, through hole pin,

  •                                                                                                            under board support

Resolution:    5µ (0.0002″)                                    Conveyor Speed:       Up to 24.4m/min (80 ft/min)

Process Flow:     Programmable right to left            Payload Capacity:      11.36 kg (25 lbs.)

  •                       or left to right, bidirectional           Weight Limit:              5lbs (belt) 15lbs (chain)
Standard Features:   PathMaster® Windows- based software FastPath™ offline image programming capability Fluid Applicators:  Spray Valves: Dispense Valves: Examples of Valves in Listed Category FCS300-ES, FCS300-R/-F, FC100-CF FC100-MC, FCM100, FC300
Onboard PC with flat screen monitor Jetting Valve: JDX
Remote teach pendant with trackball Auger Valve: SV200, SVX
USB communication port Progressive Cavity Valve: VPX-450
Closed-loop low level exhaust notification (spray systems)
Material Feed Options: Syringe (1-55cc)
Optional Features: Servo 4th Axis motion featuring valve tilt & rotate Cartridge feed (6 – 20 oz.) Pressure vessel
Closed-loop material flow monitoring Drums, totes

In addition:-

  • Inline material metering
  • Bar code program selection
  • Low level fluid sensor
  • Valve and / or fluid heating                                   Back of Machine:- 80-100 PSI
  • Programming camera                                          Dry Compressed Air Required
  • Active vision with X-Y correction
  • Substrate heating – contact or non-contact       Power Drop Required – See Machine Spec for Voltage
  • Dispense zone weigh scale
  • Multi-zone conveyor
  • Conveyor auto width adjust
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Schematic of foot-print
Click to enlarge

Dispensing and Costing Video – PVA

 

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